Drying chamber capacity
Оperating mode
Drying cycle

Рroductivity:
by feedstock
(humidity up to 75%)
to final products
(humidity up to 35%)

Temperature:
Inside drying chamber
flue gases

20 mᵌ
24 hours
30 min


up to 30 ton/per day

from 10 ton/per day



150–500 °С
650–950 °С
70-90 kW/per hour
up to 1900 kW/per day
up to 1,5 MW


wood chips/ wood waste
from 8,1-9 ton/per day

2 persons
Еlectrical power (rating)
Мaximum consumption power
Heat generated


Fuel
Fuel consumption

Оperating personnel
DRYING COMPLEX
TECHNICAL
SPECIFICATIONS

PROMORGANIKA LLC presents an innovative energy-efficient complex which is intended to process raw bird manuring into organic fertilizer by heating under the flue gases influence in a rarefied environment. Ready product out of the processing is classified as «By-product of poultry farming» (GOST 31461-2012).
Сooling tower
1. Сooling tower
2. Smoke removal system
3. Scrubbers
4. Аutomatic control system/ACS
5. Unloading mechanism
6. Unloading conveyor
7. Condensation column
8. Bypass valve (manifold/collector)
9. Dryer tank
10. Loading conveyor
11. Skip hoist
12. Heat generator
DRYING COMPLEX COMPOSITION
Scrubbers
Smoke removal system
Аutomatic control system/ACS
2
3
4
Unloading mechanism
5
Unloading conveyor
6
Condensation column
7
Bypass valve (manifold/collector)
8
Dryer tank
9
Loading conveyor
10
Skip hoist
11
Heat generator
12
1
1. RAW MATERIAL LOADING
The manure is placed in a drying tank and sealed.
650-950 °С
150-500 °С
75 °С
— 0,5 MPa
99% distilled water
1% organic contaminants
30 min
Temperature:
-smoke gases
-in drying chamber
-exhaust gases
-degree of dilution
Condensate composition

Drying cycle
Operating parameters
Humidity
Loading capacity
Loading mass:
-max limit
-workload*
Special requirements
up to 75%
7 m³

2 500 kilogram
1 200 kilogram
bedding material (straw, awdust), other non-organic waste are not included
Input parameters
3. HEATING
4. DRYING
5. DISINFECTION
6. GAS DISPOSAL
The drying chamber is placed in a firebox with a labyrinth chimney, which ensures heating of the chamber from the outside and the raw materials inside;

The raw material is affected by the treated area, this allows to eliminate all parasites and their derivatives, and by temperature to destroy the germ seeds, thereby disinfecting the raw material. The labile gas fractions formed during heating of the raw materials are utilized in the combustion zone of the torch;

When the poisonous gases are removed, the raw material is dried in the flue gas stream, the blades stir the raw material through which the stream of smoke gases passes;
Product name

Humidity
(относительная)
Operating cycle
Organic fertilizer
based on poultry manure

35% (temperature below 30 °С)
2 hours
Resulting parameters
Processing tails, (condensate), which evaporates during drying process, it has no negative impact on the environment;
OPERATING PRINCIPLE
7. UNLOADING
Ready material is unloaded in to a special bin and carried further by unloading screws to the granulation and packaging lines.
2. AGITATION
The raw material is being agitation by a two-shaft mixing device, which prevents it from sticking to the shafts, blades and walls;

Operating cycle an additional involves partial unloading with subsequent mixing raw materials with dried ones to increase evaporation area by 10 times and improve drying efficiency;
ADVANTAGES OF DRYING COMPLEX
Each unit and unit of the drying system in the operation of the prototype has been subjected to structural refinements for 5 years, so technical solutions from specialists of PROMORGANKA LCC allow you to be confident not only in the efficiency of the drying process, but also in long years of trouble-free exploitation.
The reverse pyrolysis heat generator developed by our company is capable of converting any polymer raw material and plant waste into combustible gases that provide heating for the dryer.

Implementation of electronic control system for drying process eliminates human factor and maintains a full range of operations from loading raw material to the final unloading from the storage bin.
Operation of a two-shaft raw material mixing system ensures uniform heating and intensive evaporation from a maximum evaporation area
High temperature (up to 300 °C) and vacuum environment in the drying chamber are guaranteed to neutralize all pathogenic microorganisms and weed seeds.
ADVANTAGES OF TECNOLOGY
ENERGY EFFICIENCY
AUTOMATION
PRODUCTIVITY
SAFETY
PROMORGANIKA LLC
ooo.promorganica@mail.ru
+7 917 833 09 44